Granite Fabrication

Granite Fabrication

CNC Automated Granite Fabrication


What is granite?

Granite is an igneous rock that has a structure mass and therefore, is popularly used as a building stone. It is often a huge monolith needs to be processed in a systematic way before can be used in construction. granite stone, when polished, it becomes an elegant piece of shiny stone that can be used for the manufacture of slabs and tiles for kitchens and bathrooms. However, this does not get there in a natural and bright has to go through several procedures after which can eventually be used. This is known as the manufacture of granite.

Granite fabrication process involves three basic sawing, polishing and routing. These saws cut the monolith into small plates for polishing. Special machines built separately for each process. Initially, the granite is in the form of a monolith directly from the quarry to the processing plant. It has to be cut into small blocks so that it can be polished and further processing. A block of the saw used to cut the large stone into small pieces. In recent times, the block saw has been replaced by the diamond wire due to increased cutting speed of the latter. The diamond diamonds marred contains a metal wire to cut faster and easier. The bridge was then cut the slabs in a designated more. Water is used as a coolant during the cutting process.

The next step is to polish the cut target = "_self"> granite slab. A grinder is used for grinding stone, polished to the required level desired by the user. Because granite is a very hard stone, the degree that can be polished is very high. We can get a finish almost like a mirror by polishing to a high degree. A rotating polishing plates containing abrasive materials on the surface. Quality Finishing can be controlled by changing the roughness of the abrasive. Once the slab of granite is polished by, it is necessary to pass through the routing process. A router, basically shapes the edge of the piece of granite. It is also used for cutting designs largest granite pieces. There are standard designs that border on the slab granite edges can be in shape. The router has a diamond studded rotating blade that travels from one extreme to another shape. Water is used as coolant in this process as well.

Today, all three processes are controlled by the CNC (Computer Numeric Control) technology. It uses digital techniques to control all three processes and machines associated with them. This technology is very fast and accurate compared with previous semi-automated functions used to control machines and therefore, it is fast replacing the old technology. This technology has reduced the manufacturing process time of about 2-3 weeks in a single day. A Once the desired end product is designed on the CAD (Computer Aided Design) program, which is fed to the CNC system which then gets the job done easily and efficiently. The final product is thus obtained.

How To Fabricate Granite Countertop DVDs - Edge Profile/Polish & Undermount Sink
How To Fabricate Granite Countertop DVDs - Edge Profile/Polish & Undermount Sink
List Price: $59.90
Sale Price: $34.90
You save: $25.00 (42%)
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Description

How to Fabricate Granite Countertop - Profile & Polish This is a video on how to profile and polish granite countertop for Do-It-Yourselfers. We turned a piece of 3 cm (1-1/4") granite with very rough edge into a beautifully polished 3/8" radius edge. In this 26 minute video, Buren Smith, our 25-year veteran stone fabricator, demonstrates the following skills and techniques: 1. Safety Products for your protection; 2. Using variable speed angle grinder; 3. Grinding with turbo diamond cup wheel; 4. Straight cutting with turbo diamond blade; 5. Creating radius profile with hand profiler; 6. Edge Polishing with dry diamond polishing pads; 7. Re-sharpening of glazed polishing pads; The video introduces different tools to be used for edge profiling and polishing, and unveils the mystery of granite fabrication. You will surely find this video very informational and instructive if you ever want to tackle such a project that has seemed to be mission impossible before. How to Fabricate Granite Countertop - Undermount Sink This is a video on how to fabricate granite undermount kitchen sink for Do-It-Yourselfers. The project was to replace a top mount granite kitchen sink with an undermount sink. We took a piece of matching "pre-fabbed" granite slab, cut the sink hole and polished the entire sink edges. In this 28 minute video, Buren Smith, our 25-year veteran stone fabricator, demonstrates the following skills and techniques: 1. Templating; 2. Using variable speed angle grinder; 3. Straight cutting with grinder and turbo blade; 4. Curved cutting with contour blade; 5. Smoothing curve cuts with drum wheel; 6. Polishing undermount sink with dry polishing pads; 7. Drill a faucet hole with Sure-Guide and dry core bit. This video demonstrates fabrication of a rectangular undermount sink. These skills and tools can also be applied to fabricating oval undermount sinks and vessel bowls.

Features

  • Edge profile and polish
  • Cut and polish undermount sink
  • Use of variable speed electric grinder
  • Use of different diamond tools
  • Discounts on two videos
DIY Stone Fabricators' Start Kit - Cut, Profile & Polish Granite
DIY Stone Fabricators' Start Kit - Cut, Profile & Polish Granite
Sale Price: $920.00
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Description

This kit includes everything you will need to cut slabs, profile and polish edges, drill faucet holes and cut and polish undermount sink holes. The kit offers savings of more than 10% compared to ordering them separately. This kit includes the following items: 5" Alpha Stone Cutter AWS-125. Wet Polisher VSP-120. A Set of Our Premium Wet Diamond Polishing Pads (8 pcs) 3.5mm Thickness. A Diamond Hand Profiler 3/8 Radius. One Monster Dry/Wet Diamond Core Bit 1-3/8". One Set of Wet Diamond Polishing Drum (7 pcs) 3" x 2". One 5" X-Rim Diamond Blade for Straight Line Cutting. One 5" Diamond Contour Blade Continuous Rim. One Diamond Drum Wheel 2" x 1-5/8". One 4" Back Holder Semi Rigid. Two How-To DVDs (Edge Profile & Polishing and Sink Cutout & Polishing). Free Toolocity Heavy Duty Apron (1 pc). Free Pro Rider Safety Glass (1 pair, random color).

Features

  • 5" Alpha Stone Cutter AWS-125
  • Wet Stone Polisher VSP-120
  • Premium Wet Diamond Polishing Pads (8 pcs) 3.5mm Thickness
  • A Diamond Hand Profiler 3/8 Radius
  • Two How-To DVDs and more
Alpha Granite Countertop Fabrication & Installation DVD
Alpha Granite Countertop Fabrication & Installation DVD
Sale Price: $45.95
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Description

With the increasing demand for custom fabrication and installation of kitchen countertops and bathroom vanities, Alpha Professional Tools® has created a new educational product line for our customers. Granite Countertop Fabrication and Installation is the newest eductional DVD produced by Alpha®. This step-by-step DVD guides the viewer through all phases of production including purchasing materials, fabrication techniques, installation and presentation to your client. Learn specialized techniques that are used to create superior results. This DVD can be purchased through our extensive dealer network. If you are looking to expand your knowledge in the countertop fabrication business, then this DVD is for you! Skills demonstrated are: 1. Slab Selection 2. Templating 3. Layout & Cutting with Bridge Saw, Table Saw & Hand-Held Cutter 4. Core Drilling 5. Score Cutting 6. Rodding 7. Smoothing the Back 8. Strengthening the Stone 9. Lamination 10. Chiseling 11. Edge Polishing 12. Hand Polishing 13. Groove Cutting 14. The Mock-up 15. Delivery & Installation 16. Shimming 17. Sealing 18. The Backsplash 19. Vanity Fabrication with Undermount Sink This video introduce an array of tools for stone fabrication professional.

Features

  • This is an How-To video for professional contractors and stone fabricators
  • Professionally filmed and produced
  • Produced by Alpha, which is the leading manufacturer of diamond tools for stone fabrication
  • Total Running Time: 80 minutes
  • Featuring Fred Hueston from National Training Center for Stone and Masonry Trades
SECCO WVGRIN 4-Inch Variable Speed Wet Polisher and Grinder
SECCO WVGRIN 4-Inch Variable Speed Wet Polisher and Grinder
List Price: $189.00
Sale Price: $149.00
You save: $40.00 (21%)
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Description

Questions, call 866-425-4693. The SECCO variable speed wet polisher is a low rpm (500 - 4500) water feed angle grinder. The use of this tool is required when polishing with diamond tools which require the use of water and low RPM's. SECCO has been providing quality tools to concrete and granite fabrication professionals for years. This unit is equipped with an 800 watt 8 amp motor and features a variable speed dial located at the rear of the grinder. The RPM range of this unit is 500 - 4500 rpm. The polisher has a quick connect brass coupling and is supplied with all necessary hoses and connectors to hook up a standard garden hose. The arbor is 5/8-11 UNC thread and is compatible with all 5/8 threaded and non threaded tools. Other features include: * Integrated GFCI (operator protector circuit breaker) * 360 degree adjustable 4" safety guard with integrated rubber splash skirt. * Aluminum bail handle (D handle) (A must have for wet polishing and grinding) * Wrench assortment * Arbor nut assortment (for attaching non threaded tools to the grinder) * Extra carbon brushes (Wearable replacement motor component) * Water adjustment valve * 12' heavy duty contractors grade cord (most grinders have 6') * Double insulated * Water on/off valve with quick connect * All water lines and garden hose adapters * Brass water diffuser integrated into arbor At high speed, this is the ideal tool for fast stock removal using diamond grinding wheels, zero tolerance wheels, diamond edge profile wheels, finger bits and diamond hole saws.

Features

  • Integrated operator protector GFCI circuit breaker
  • 360 degree adjustable 4" safety guard & integrated rubber splash skirt
  • Includes aluminum bail handle, arbor nuts and wrench assortment
  • All water lines and garden hose adapters are included
  • Replacement carbon brush set
2
2" Monster Dry Diamond Polishing Drums - Set of 7
Sale Price: $161.00
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Description

Set of dry diamond polishing drums includes 50 grit, 100, 200, 400, 800, 1500 and 3000 grit.

How to Fabricate Granite Countertop DIY - Cut & Polish Undermount Sink
How to Fabricate Granite Countertop DIY - Cut & Polish Undermount Sink
Sale Price: $19.95
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Availability: Usually ships in 1-2 business days
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Description

This is a video on how to fabricate granite undermount kitchen sink for Do-It-Yourselfers. The project was to replace a top mount granite kitchen sink with an undermount granite kitchen sink. We took a piece of matching "pre-fabbed" granite slab (by pre-fabbed we mean the edge has been pre-fabricated), cut the sink hole and polished the entire sink edges. In this 28 minute video, Buren Smith, our 25-year veteran stone fabricator, demonstrates the following skills and techniques: 1. Templating; 2. Using variable speed angle grinder; 3. Straight cutting with grinder and turbo blade; 4. Curved cutting with contour blade; 5. Smoothing curve cuts with drum wheel; 6. Polishing undermount sink with dry polishing pads; 7. Drill a faucet hole with Sure-Guide and dry core bit. This video demonstrates fabrication of a rectangular undermount sink. These skills and tools can also be applied to fabricating oval undermount sinks and vessel bowls.

Features

  • Templating undermount sink
  • Cutting with diamond turbo blade and contour blade
  • Smoothing corner with diamond drum wheel
  • Polishing with dry diamond polishing pads
  • Drilling faucet hole
TWO Double Row Diamond Cup Wheels 4.5
TWO Double Row Diamond Cup Wheels 4.5" x 5/8 - 7/8 Arbor
Sale Price: $36.99
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Availability: Usually ships in 1-2 business days
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Description

Commercial grade double row diamond cup wheel. When you need superior performance this is the cup wheel for you! Great for deburring and rough-surface grinding. Use wet or dry.

Features

  • Double Row 4.5 Inch Diamond Cup Wheel
  • Use Wet or Dry
  • Great for Natural Stone and Concrete deburring and rough surface grinding
  • 5/8 or 7/8 arbor just remove the bushing based on your arbor size
How To Fabricate Granite Countertop DVD - Profile & Polish Edge
How To Fabricate Granite Countertop DVD - Profile & Polish Edge
Sale Price: $19.95
  Eligible for free shipping!
Availability: Usually ships in 1-2 business days
See Reviews For This Product

Description

This is a video on how to profile and polish granite countertop for Do-It-Yourselfers. We turned a piece of 3 cm (1-1/4") granite with very rough edge into a beautifully polished 3/8" radius edge. In this 26 minute video, Buren Smith, our 25-year veteran stone fabricator, demonstrates the following skills and techniques: 1. Safety Products for your protection; 2. Using variable speed angle grinder; 3. Grinding with turbo diamond cup wheel; 4. Straight cutting with turbo diamond blade; 5. Creating radius profile with hand profiler; 6. Edge Polishing with dry diamond polishing pads; 7. Re-sharpening of glazed polishing pads; The video introduces different tools to be used for edge profiling and polishing, and unveils the mystery of granite fabrication. You will surely find this video very informational and instructive if you ever want to tackle such a project that has seemed to be mission impossible before.

Features

  • Grinding with diamond cup wheel
  • Cut with diamond turbo blade
  • Profile with diamond hand profiler
  • Polish with dry diamond polishing pads
  • Safety/protection
Double Row Diamond Cup Wheel 5
Double Row Diamond Cup Wheel 5" x 5/8 - 7/8 Arbor
Sale Price: $19.99
  Eligible for free shipping!
Availability: Usually ships in 1-2 business days
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Description

Commercial grade double row diamond cup wheel. When you need superior performance this is the cup wheel for you! Great for deburring and rough-surface grinding. Use wet or dry.

Features

  • Double Row 5 Inch Diamond Cup Wheel
  • Use Wet or Dry
  • Great for Natural Stone and Concrete deburring and rough surface grinding
  • 5/8 or 7/8 arbor just remove the bushing based on your arbor size